Crush Calculator

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Crush Calculator:
Stop Guessing. Start Optimizing.

How much are your liners really costing you?
With the Crush Calculator from Optimum Crush, you can finally see the full picture.

This powerful tool helps you understand the true cost of your cone crusher wear parts—not just the purchase price. By factoring in wear life, maintenance downtime, changeout frequency, and production loss, the Crush Calculator gives you clear, actionable insight into the performance of your current liners.

Stop Guessing. Start Optimizing.

The cheapest liner isn’t always the most cost-effective. If your parts wear out faster, require more shutdowns, or limit your throughput, you’re losing money, even if they cost less upfront.

Our Crush Calculator helps you:

  • Compare your current liner costs to optimized alternatives
  • Quantify the impact of extended wear life on production
  • Make informed decisions that improve cost per ton and overall efficiency

It’s more than a calculator, it’s a tool for smarter operations.

Changeout Frequency – How often you’re replacing liners
Downtime Impact – Lost hours during maintenance shutdowns
Production Loss – Tons not produced during liner changeouts
Total Wear Part Cost – Liner cost per set and annual spend
Cost per Ton – Your true cost of crushing with current liners vs. optimized liners

Simple to Use. Serious ROI.

You don’t need to be a data analyst to use the Crush Calculator. Just enter a few basic details about your liner usage and operation, and the tool does the rest. You’ll receive a full breakdown of how your current liner strategy is impacting your bottom line.

Many of our customers are shocked to discover how much they’re spending on inefficient liners, and how much they can save by switching to Optimum Crush.

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Want Expert Help? Let’s Crunch the Numbers Together.

Our team can walk you through your Crush Calculator results and show you how our DuraBite™, DuraShield™, or reengineered liner solutions could improve wear life and reduce downtime.

Contact us today to get started, or try the Crush Calculator now and take the first step toward a more efficient operation.

HOW MUCH CAN YOU SAVE?

CRUSH CALCULATOR

Optimum Crush has saved clients millions of dollars each year with our high quality, custom engineered Mantles & Bowl Liners. If you are looking to optimize your mine we should talk.

To see what you can save, please use our Crush Calculator below. Fill in the values in the highlighted cells, based on your companies data, to determine the estimated annual savings due to improvements in liner life. The results are instantly sent to the email you provide.

CRUSH CALCULATOR
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Have Questions? We Can Help!

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