If your wear parts don’t fit right, they don’t wear right. And when parts don’t wear right, they fail early, costing you time, money, and production.
At Optimum Crush, we rely on the precision of crusher laser scanning technology to eliminate guesswork and deliver ultra-precise wear part inspection data. The result? A better fit, improved performance, and longer life for your liners and components, giving you confidence in the accuracy of our technology.
1. What Is Crusher Laser Scanning?
Crusher laser scanning is a non-contact measurement method that captures a complete 3D profile of your wear surfaces. We scan:
- Mantles & Bowl Liners
- Mainframe liners
- Other critical components
These scans enable us to create high-resolution 3D models of both worn and unworn parts, allowing us to track changes with millimeter accuracy.
2. Better Fit Starts with Better Data
Custom-engineered parts only deliver results when they’re based on real measurements, not assumptions. Our crusher laser scanning allows us to:
- Design liners that fit your exact machine geometry
- Improve chamber profiles based on wear patterns
- Catch distortion or improper seating before failure occurs
This isn’t a “nice-to-have.” It’s how we reduce warranty claims to less than 0.17%.
3. Plan Replacements Based on Reality, Not Guesswork
Knowing when to replace parts is just as important as knowing how. Our scanning technology provides data-driven insight into:
- Current wear thickness
- Projected wear rates
- Ideal replacement intervals
With accurate wear part inspection, you’re never flying blind again.
4. Solve Problems Before They Start
Laser scans don’t just help with new parts—they help diagnose issues before they turn into failures. We’ve used scanning to identify:
- Uneven wear from poor feed
- Misalignment of installed parts
- Incorrect part sizing from other suppliers
And then we fix it, fast.
5. Crusher Laser Scanning is Easy, Fast, and Done On-Site
You don’t have to ship us your equipment. We come to you. Our field team performs crusher laser scanning on-site, often during scheduled shutdowns. That means:
- No extra downtime
- No shipping costs
- Immediate access to data and recommendations
It’s one more way we help you get ahead of your maintenance.
Fit Matters. Data Wins.
When your wear parts fit right, your crusher runs longer. When your inspection data is accurate, your planning gets smarter.
Optimum Crush utilizes crusher laser scanning and detailed wear part inspections to keep your equipment running at peak performance, with fewer surprises, fewer failures, and extended wear life.
Let’s talk about scheduling your next scan. It’s time to upgrade your maintenance strategy.
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