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Cone crushers are expensive equipment that requires meticulous care and upkeep. Unfortunately, not everyone handles their cone crushers with the delicacy that they deserve. As a result, it’s not uncommon to come across worn and torn cone crushers that are seemingly on their last legs. The reality is that improper care results in cone crushers causing numerous problems that affect your material reduction. 

Let’s assess the things you must refrain from doing to your cone crusher if you want it to continue operating optimally. 

Things You Must Stop Doing to Your Cone Crusher

Here are some things you must stop doing to your cone crusher. They include:

Neglecting Maintenance

Neglecting maintenance means you’re not checking your cone crusher’s air filters. If your cone crusher’s air filters are clogged, it will lead to a poor flow of lubricants. In such instances, you can damage your cone crusher’s bearing housing, which will significantly set you back in costs. In addition, clogged air filters and breathers can cause pressure accumulation inside your bearing housing. You could end up with a sealing problem that requires extensive repairs. 

Failure to Check for Wear

Cone crushers, like any other machinery, are prone to wear and tear. As your cone crusher ages, it will start to show signs of slowing down. It can become too expensive to repair the cone crusher at that point. Instead, you would probably be better off replacing your cone crusher. However, with regular maintenance, you can extend your cone crusher’s lifespan. In addition, you can repair minor wear easily and cost-effectively. 

Running Your Cone Crusher’s Liners Thin

Cone crushers have manganese wear lines, also known as bowls and mantles. These liners are crucial for the crushing process. However, they’re also expensive. Cone crusher liners tend to wear out with use. Depending on the material you’re processing, your liners could need replacement as early as six weeks. Make sure you aren’t running your cone crusher’s liners thin by regularly examining them. If your cone crusher liner’s thickness reduces to less than one inch, it’s time for a replacement.

Improper Application

Every machinery has an intended purpose. If your cone crusher is suitable for a 4:1 reduction ratio, adhere to that. If you try to make it process more than that, you’re likely going to damage your machinery. Generally, it’s a good idea to have an applications engineer audit your equipment and components.

Lopsided Feed

A lopsided feed can damage your cone crusher’s liner, resulting in uneven wear. In turn, it will cause your crushing chamber to become inefficient, meaning it won’t reduce the materials as effectively as it should. Make sure that your feed is even. Consider implementing a surge bin as a viable alternative.

Get in Touch with a Leading Crusher Wear Parts Supplier

If you’re looking for crusher machine parts online, we can help you. We have numerous products including cone crusher replacement wear parts, cone crusher mantle and bowl liners, rock crusher parts, and more.

Visit our website for more information. In addition, you can browse our products line by clicking here. Alternatively, contact us for more details.